Electronic Manufacturing Capabilities

Strong Supply Chain for High-Quality PCB Manufacturing

Since our establishment in 2007, Omini has continuously developed and strengthened its supply chain, forming strategic partnerships with reliable suppliers in the PCB industry. Our commitment to quality, efficiency, and customer satisfaction drives us to constantly evaluate and optimize our supplier network.

1. Strategic Supplier Partnerships: Over the years, Omini has carefully selected and maintained strong relationships with qualified suppliers who meet our high standards for PCB manufacturing, assembly, and delivery.

2. Continuous Improvement: We actively seek out the best suppliers who offer competitive pricing, superior quality, and exceptional service, ensuring that our supply chain remains robust and flexible.

3. Eliminating Inefficient Partnerships: Omini has eliminated suppliers that fail to meet our stringent requirements, ensuring that only top-tier partners contribute to our products and services.

4. Building Competitive Alliances: By fostering collaborative relationships with our suppliers, Omini creates a competitive advantage in the PCB market, passing on the benefits of these alliances to our valued customers.

At Omini, we are dedicated to providing the highest quality PCB solutions by working with the best suppliers in the industry, ensuring timely delivery, and maintaining competitive pricing.

Types of PCB Services Offered by Omini

Omini provides a comprehensive range of high-quality PCB services tailored to meet the diverse needs of our clients in the electronics industry. Our solutions cover all aspects of PCB design, manufacturing, and assembly, ensuring top-notch performance, reliability, and cost-efficiency.

1. PCB Assembly: High-precision assembly of printed circuit boards using both manual and automated techniques.

2. Consigned PCB Assembly: We assemble PCBs using customer-supplied components, maintaining quality and consistency.

3. Turnkey PCB Assembly: Full-service PCB assembly, from sourcing components to final product assembly and testing.

4. PCB Parts Sourcing: Efficient sourcing of high-quality components to ensure timely and cost-effective PCB production.

5. Box Build Assembly: Complete box build services, including assembly, wiring, testing, and packaging.

6. IC Programming: Programming integrated circuits (ICs) to match your product specifications.

7. System Integration: Integration of PCBs into larger systems, ensuring compatibility and functionality.

8. Functional Testing: Comprehensive testing services to validate the performance and reliability of PCB assemblies.

9. Cable/Wire Harness Assembly: Custom cable and wire harness assembly for various applications.

10. Conformal Coating: Protective coating application to enhance the durability of PCBs in harsh environments.

11. Electromechanical Assembly: Integration of mechanical and electronic components for complete systems.

12. Supply Chain Management: End-to-end supply chain solutions to optimize procurement, manufacturing, and delivery processes.

13. Repair/Rework Services: PCB repair and rework for any assembly or functional issues.

14. Labeling & Packaging: Custom labeling and packaging services to meet customer specifications.

15. Customized Logistics Per Customer: Tailored logistics solutions to ensure efficient delivery according to customer needs.

16. Laser-Cut Framed SMT Solder Paste Stencils: Precision laser-cut stencils for accurate SMT soldering.

Types of PCB Assembly Offered by Omini

Omini specializes in a variety of PCB assembly types to suit the specific needs of our customers in different industries.

1. THD (Thru-Hole Device) Assembly: Traditional through-hole component assembly for strong and reliable connections.

2. SMT Including BGA Assembly: Surface mount technology (SMT) with advanced ball grid array (BGA) assembly for compact designs.

3. SMT & THD Mixed: Combination of SMT and through-hole assembly for more complex PCB designs.

4. Flexible & Rigid-Flex PCB Assembly: Advanced assembly solutions for flexible and rigid-flex PCBs, ideal for space-constrained and dynamic applications.

5. Cable Assembly/Wire Harness Assembly: Custom cable and wire harness solutions for efficient electrical connection and integration.

6. 2-Sided SMT and THD Assembly: Dual-sided assembly for more complex and compact PCB designs.

At Omini, we are committed to delivering high-quality, reliable, and efficient PCB assembly services to meet the growing demands of the electronics market. Our experienced team ensures that each product is meticulously crafted to exceed industry standards.

PCB Order Quantity Flexibility at Omini

Omini offers flexible order quantities to accommodate a wide range of customer needs, from prototypes to large-scale manufacturing. Whether you’re in the prototype stage or require high-volume production, Omini ensures that you receive high-quality, precision PCB services tailored to your project requirements.

1. No Minimum Order Quantity: No minimum order requirements, providing flexibility for small or one-off projects.

2. Engineering Prototypes: Fast-turnaround engineering prototypes to help you quickly test and refine your designs.

3. Small Series Production: Efficient small batch production with high-quality standards for low-volume needs.

4. High-Mix Low-Volume Production: Capabilities for high-mix, low-volume production, ideal for custom or specialized PCB orders.

5. Mass Production: Scalable mass production solutions for large volume PCB manufacturing, with reliable quality and timely delivery.

Components Available for PCB Assembly at Omini

Omini sources and assembles a wide variety of high-performance components to ensure your PCB projects meet the highest standards of quality and functionality.

1. Passives Parts (Smallest Size 0201): Sourcing and assembly of passive components, including the smallest sizes such as 0201.

2. Fine Pitch Components (to 8 Mils): Capability to handle fine-pitch components down to 8 mils for high-density designs.

3. Advanced Package Types: Including BGA, uBGA, QFN, DFN, SOP, PLCC, POP, CGA, CSP, and leadless chips for complex and advanced PCB designs.

4. High Pin Count Press-Fit: Support for high pin count press-fit components for applications requiring durable and reliable connections.

5. Connectors and Terminals: Full range of connectors and terminals for various PCB designs and applications.

At Omini, we understand the critical importance of component selection in PCB assembly. Our vast sourcing network and expertise ensure that we can meet even the most demanding requirements for quality and performance.

Available Component Packaging Options at Omini

Omini offers a wide range of component packaging options to suit different assembly and manufacturing needs. Whether you’re working with small quantities or large-scale production, we provide flexible packaging solutions to ensure the safe and efficient delivery of your components.

1. Reels: Standard packaging for automated assembly processes, ensuring consistent and efficient component placement.

2. Cut Tape: Convenient packaging for smaller quantities, perfect for prototyping and low-volume production.

3. Tube and Tray: Ideal for handling sensitive or larger components that require individual placement or specific handling.

4. Loose Parts and Bulk: Bulk packaging options for high-volume production, allowing for cost-effective sourcing and assembly.

PCB Board Dimensions Offered by Omini

Omini is capable of manufacturing PCBs in a variety of sizes, from small prototypes to large, complex boards for industrial applications. We ensure that each PCB is fabricated to your exact specifications.

1. Smallest Size: 0.2″ x 0.2″, suitable for compact and miniature designs.

2. Largest Size: 20″ x 28″, catering to large and high-density PCB applications.

Supported Design File Formats at Omini

At Omini, we accept a wide range of design file formats to ensure smooth integration with your design process. Our team is ready to work with your preferred file format for accurate PCB production and assembly.

1. PCB Gerber RS-274X: Standard file format for PCB design, ensuring high accuracy and compatibility in the manufacturing process.

2. BOM (Bill of Materials): We accept BOM files in various formats including .xls, .csv, and .xlsx for precise component sourcing.

3. Centroid (Pick-N-Place/XY File): Support for Centroid files for automated component placement and assembly.

4. Other Parts as Drawing: Custom design files for unique components or special assembly requirements.

At Omini, we ensure seamless communication and precise execution of your PCB design files to provide the highest quality products.

PCB Inspections and Testing Services at Omini

Omini ensures the highest quality in PCB production through rigorous inspection and testing processes. Our comprehensive quality control measures are designed to identify and resolve potential issues, ensuring that every PCB meets the highest standards of reliability and performance.

1. 100% PCB Open/Short Testing: Comprehensive open and short circuit testing to ensure the integrity of the PCB before assembly.

2. 100% AOI (Automated Optical Inspection): Advanced Automated Optical Inspection for detecting defects in solder joints, component placements, and other key areas.

3. 100% Visual Defects Inspection: Thorough visual inspection of each PCB to identify and address any cosmetic or functional defects.

4. X-Ray for BGA: X-ray inspection for Ball Grid Array (BGA) components to detect hidden defects that cannot be detected through traditional methods.

5. ICT (In-Circuit Test): In-circuit testing to verify the functionality of each component and ensure proper operation of the assembled PCB.

6. FCT (Functional Test): Full functional testing to ensure that the final PCB assembly performs according to the required specifications.

Turnaround Time for PCB Services at Omini

Omini understands the importance of meeting project deadlines. We offer flexible turnaround times depending on the complexity and scope of your PCB assembly and manufacturing needs.

1. 1 Week for PCB Assembly Only: Fast turnaround for simple PCB assembly projects with no additional component sourcing or box building.

2. 2-4 Weeks for Turnkey PCB Assembly: Comprehensive PCB assembly services, including component sourcing and full assembly, completed within 2-4 weeks.

3. 4-10 Weeks for Turnkey Box Build Assembly: Full turnkey services including PCB assembly, box build, testing, and packaging, with a lead time of 4-10 weeks depending on complexity.

At Omini, we are committed to delivering high-quality PCBs with rapid and reliable turnaround times, ensuring your project stays on schedule.