Precision Testing & Inspection for Critical Electronics

Why Rigorous PCB Testing & Inspection is Non-Negotiable

In modern Omini PCB assembly, complexity is the baseline. As components shrink and circuit densities rise, the potential for microscopic defects increases. Testing is not just a final step; it is an integrated insurance policy for your brand reputation and product longevity.

At Omini electronics manufacturing, we serve high-stakes industries where failure is not an option. From industrial controllers to medical diagnostics, our mission is to identify, isolate, and eliminate defects before they leave our floor.

Full-Spectrum Inspection Technologies

Why Choose Omini PCBA

Our multi-layered approach to Testing & Inspection ensures that no defect goes undetected, regardless of component size or board complexity.

X-Ray Inspection (AXI)

Our manual soldering specialists are certified to IPC-A-610 standards, ensuring Class 2 and Class 3 reliability for critical devices.

In-Circuit Testing (ICT)

A bed-of-nails approach for high-volume production, testing electrical properties of individual components and trace connectivity.

Functional Circuit Testing (FCT)

The ultimate validation. We simulate the actual operating environment to ensure the finished assembly performs exactly as designed.

Automated Optical Inspection (AOI)

Ultra-high-resolution cameras compare components and solder joints against CAD data in real-time, detecting missing, misaligned, or incorrect parts.

Flying Probe Testing

Perfect for prototypes and low-to-medium volumes. Precise probes verify electrical specs without the need for expensive custom fixtures.

Burn-In Testing

Accelerated aging through thermal stress to detect infant mortality failures in electronic components before field deployment.

Technical Capabilities & Inspection Limits

Standardized precision metrics for Omini electronics manufacturing.

Built for High-Stakes Sectors

Omini PCBA’s specialized Testing & Inspection protocols are engineered for industries where reliability is a metric of safety and performance.

Medical Devices

ISO 13485 compliant assembly for diagnostic, monitoring, and therapeutic devices. Traceability down to the component level.

Automotive

Ruggedized electronics for EV controls, infotainment, and ADAS systems. Built to withstand vibration and temperature extremes.

Industrial IoT

Reliable connectivity modules and sensor arrays for smart factories and automation. High-volume, cost-effective production.

Energy & Power

High-power PCB assembly for inverters, BMS, and renewable energy infrastructure. Handling heavy copper and thermal management.

Telecom

Telecom infrastructure relies on signal integrity. High-frequency PCBAs support 5G networks and networking hardware through precision engineering and stability.

Robotics

Precision-engineered for motion. Specialized robotics PCB assembly optimizes motor control and sensor density, ensuring stability for complex automated hardware.

The Omini PCBA Advantage

Quality is not just a department at Omini; it's our foundational engineering discipline.

Smart Sourcing

Counterfeit detection at intake via specialized component testing.

Full Traceability

Digital records for every component batch and inspection pass.

DFM / DFT Consultation

We design for testability early in the prototype phase.

Rapid Turnaround

In-house fixtures and automated workflows minimize lead times.

Frequently Asked Questions

1.Does Omini PCBA provide functional test fixture design?

Yes. Our engineering team specializes in custom FCT (Functional Circuit Test) fixture development and software integration to mirror your product's actual operating conditions.

2.What is the difference between AOI and X-Ray for my project?

AOI uses visible light to check surface-level assembly (polarities, solder bridges, missing parts). X-Ray (AXI) is required for 'hidden' joints, such as those under BGA chips or in heavy ground plane areas, where visible light cannot penetrate.

3.Can you provide IPC-A-610 Class 3 compliant inspection?

Absolutely. Omini PCBA is fully equipped for Class 3 high-reliability manufacturing, common in aerospace and medical sectors, which includes more stringent soldering and cleanliness standards.

4.What test reports are provided after production?

Every batch comes with a standard Certificate of Compliance (CoC). Detailed AOI/X-Ray heatmaps and functional test logs are available upon request for full traceability.